Process Units

We collaborate with international / local  Licensor and basic engineering companies of process units for a specific solution, we design, fabricate and supply modules and components of these process units. We are able to follow all the steps which is necessary for execution of complete small or medium sized projects based on Engineering, Procurement, and Construction (EPC) contract.
Thanks to our detail engineering and also our own dedicated manufacturing facilities, we fabricate most of process equipment. Standard items such as rotary items, instruments, electrical and any other necessary items will be purchased according to project specifications. All components are rigorously tested prior to delivery and shipment, and the customer’s mechanical specifications, standards, and guidelines are precisely followed, assuring that the system will meet all the customer’s expectations. For each custom-built system, our engineers provide guidance throughout the entire project, including process development, engineering, installation assistance, training, and technical support.

SKID MOUNTED UNIT

Process Unit
We have the capability to deliver Skid-Mounted Process Packages & Modular Systems to meet client’s specific requirements. These versatile skid-mounted systems are compact, easy to install, and require minimum field connections. Each modular system is designed as a complete process unit and is prefabricated to the maximum extent possible so that the time and cost to the customer for field installation is minimized. The typical modular system will include columns, vessels, heat exchangers, pumps, and other types of process equipment, all mounted (where practical) within structural steel framing. 

PROCESS UNIT​

Process Unit

<div title=”Page 13″>Thanks to our own manufacturing facilities, we fabricate most of process equipment. Standard items such as rotary items, instruments , electrical any other necessary items will be procured according to project specifications. All components are rigorously tested prior to shipment, and the customer’s mechanical specifications, standards, and guidelines are precisely followed, assuring that the system will meet all the customer’s expectations. For each custom-built system, our engineers provide guidance throughout the entire project, including process development, engineering, installation assistance, training, and technical support.</div>

Engineering

 

In the Detail Engineering phase, our engineers are responsible for generating the information package that establishes the specifications to execute the project´s construction, as well as the acquisition of Equipment, Instruments and Materials.

  • PROCESS DESIGN
  • EQUIPMENT ENGINEERING
  • PIPING ENGINEERNG
  • INSTRUMENTATION/ELECTRICAL
  • CONTROL SYSTEM

PIPING ENGINEERING

Detail Engineering
  • Construction specifications
  • Implantation Equipment Plant
  • Model 3D
  • Piping Layouts
  • Piping isometrics
  • Piping supports
  • Bill of Material
  • Stress Analysis studies
  • Steam Tracing Documents

EQUIPMENT DESIGN

Detail Engineering
  • General Specifications
  • Rotary Equipment Data Sheets/Calculation
  • Fixed Equipment Calculation / Data Sheets
  • Engineering Drawings
  • 3D Model 

PROCESS ENGINEERING ​

Detail Engineering
  • Design basis 
  • Process flow diagram (PDF)
  • Heat & mass balance
  • Piping & instrument diagrams (P&IDs)
  • Line list
  • Equipment list 
  • Final line sizing 
  • Updated operating & control philosophy
  • Commissioning procedure & plan
  • Plant operating manual

Instrumentation / Electrical / Control

 

  • Control and Operation
  • Piping and Instrumentation Diagram
  • Instrumentation Systems Specifications
  • Block Diagram and / or Control Systems Architectures
  • Instruments Data Sheets
  • Instruments Location and
  • Electrical  routes
  • Equipment Location and
  • Control Cables Routes in Buildings
  • Cables / Reel List 
  • Signal List
  • Installation Details
  • Loop Diagrams
  • Electrical Load Analysis
  • Electrical Equipment Data Sheets
  • Grounding System
  • PLC Programming